CAVU Aerospace UK

PIONEERING SPACECRAFT COMPUTING

The CAVU TCU offers efficient thermal management for satellite systems, ensuring reliable performance in space. Using FPGA-based control and radiation mitigation techniques, it optimizes power use for long-duration missions with customizable sensor inputs and heater channels.

KEY FEATURES

INTERFACES

  • Temperature Sensor Input: 110 Analog Input Channels
    • Thermistor
    • RTD
    • Custom Analog
  • Heater Driver Output: 50CH Up to 50W Each
  • Digital GPIO:
    • 8 Inputs / 8 Outputs
  • Serial Interfaces:
    • CAN2.0: 2
    • RS422: 2
    • RS485: 1
    • RS232:1

ENVIRONMENT

  • Radiation Hardness:
    • Total Ionizing Dose: 30Krad
    • Latch-up Immune
    • SEE @ 60MeV
  • Temperature & Pressure: -40 C to +85 C @ 10-8 bar
  • Shocks: 2000g, 2000-10000Hz
  • Random Vibrations: 14g(RMS) 3-Axis , 20~2000Hz

MEMORY

  • RAM: 80Mbits MRAM 40 bits width
  • ROM: 80Mbits MRAM 40 bits width
  • Nonvolatile Flash Memory:
    • Total 32Gbit SLC NAND
    • 256K Serial FRAM
    • 256M Serial NOR

BUDGET

  • Dimensions: 160x170x38mm
  • Mass: 1.1Kg
  • Power Supply: 28V / 75V ±4V, Custom Range Available
  • Power Consumption: 1.5W ~ 4W

ADVANCED NETWORK CAPABILITIES

  • FTP logging and file service to store telemetry and housekeeping logs on eMMC, with start/stop control and status reporting.
  • gRPC unary server for remote command execution (ping, configuration, telemetry, control, logging commands) over TCP/IP.
  • SNTP client to synchronize device RTC time from a network time server.
  • RTC management for read/write timekeeping and timestamped logging.
  • Heater and thermistor control pipeline for configuration, state control, and power/temperature readback.
  • Housekeeping telemetry acquisition and converted engineering-value reporting.
  • eMMC management features including filesystem operations and format command.
  • RS232 and RS422 command compatibility path alongside network gRPC control.
  • FreeRTOS-based multitask firmware architecture with lwIP networking and protocol services.

PRODUCT DOCUMENTS

TCU is flight proven onboard computer for number of satellite projects and we have full ECSS/ NASA documentation documents & test reports.

  • Failure Modes, Effects, and Criticality Analysis (FMECA)
  • Reliability Analysis Report
  • Radiation Analysis Report
  • Safety Assurance Plan
  • Fault Tree Analysis (FTA)
  • Single Point Failure Analysis (SPFA)
  • Worst Case Analysis (WCA)
  • Derating Analysis Report
  • Availability Analysis Report
  • Mechanical Analysis Report
  • Maintainability Analysis Report
  • Fault Detection, Isolation, and Recovery (FDIR)
  • Qualification Test Plan (QTP)
  • Environmental Test Reports, TVAC, Vib.
  • EMC/EMI Test Report
  • Radiation Test Report
  • Operational Risk Assessment (ORA)
  • Critical Items List (CIL)
  • Materials, Processes, and Mechanical Parts List (MPMPL)
  • Product Assurance Plan (PAP)
  • Configuration Item Data List (CIDL)
  • End Item Data Package (EIDP)
  • As-Built Configuration List (ABCL)

THERMAL MANAGEMENT SOLUTIONS

TCU-1

  • Input: 110 (Thermistor, Thermocouple, RTD)
  • Output: 48 Heaters
  • PWM Control, Noise far below ECSS Limits.

 

TCU-L

  • Input: 48 (Thermistor, Thermocouple, RTD)
  • Output: 24 Heaters
  • PWM Control

 

TCU-Linear

  • Linear Buck Control instead of PWM, Designed for Super-Quiet Env.
  • Versions: 12/ 24/ 48 heaters

 

TCU-MAX1: For Platforms, Radiation Tol.

  • Input: 180
  • Output: 128 Heaters
  • 3,200 W

 

TCU-MAX2: For Payloads, Radiation Tol.

  • Input: 120
  • Output: 80 Heaters
  • 1,200 W

 

ICU (Instrument Control Unit), Radiation Tol.

  • Thermal management + Payload interface

 

GSE

  • Tester Platform
TCU, Thermal Control Unit, OBC, Onboard Computer, Satellite TCU, Cubesat TCU, Satellite Thermal Control Unit
thermal control unit EMC
thermal control unit