CAVU Aerospace UK

Radiation Performance of RT OBC-HYPER-POLAR

Radiation-Tolerant Product Configuration — COTS, Tier 0 - 4

Abstract

OBC-HYPER-POLAR RT is the radiation-tolerant product family of the HYPER-POLAR onboard computer. The common platform combines the Microchip PolarFire SoC compute architecture, 4 GB MSS main memory, 8 GB fabric memory, redundant boot storage, high-capacity mass storage and a broad set of serials, SpaceWire, analogue and Gigabit Ethernet interfaces. Baseline and Tiers 0–4 provide cumulative radiation-performance configurations while preserving the common mechanical, software and interface architecture.

The product family provides a cumulative radiation-performance progression. Tiers 0–3 retain MPFS460T and progressively harden power, communications, boot, memory, analogue and Ethernet domains. Tier 4 uses RTPFS460ZT and provides the maximum-RT compute configuration with nonvolatile configuration immunity. Memory and high-capacity storage are independently protected fault domains, with their published device-specific SEE limits stated explicitly.

Tier 2 uses radiation-tolerant DDR4 for the 4 GB MSS main-memory function. The PolarFire SoC MSS supports 16/32 data I/Os and 18/36 data I/Os with ECC; the HYPER-POLAR RT MSS configuration uses 32 data I/Os plus 4 ECC I/Os, forming a 36-bit SECDED interface. The selected 72-bit RT DDR4 memory module has a defined 2:1 width relationship to the 36-bit MSS interface, while 64/72-bit memory operation remains on the fabric DDR controller.

HYPER-POLAR RT separates boot and critical state from bulk mission-data storage. Dual radiation-hardened QSPI NOR devices and SPI MRAM/FRAM carry boot, recovery metadata and critical state. The 512 GB baseline mass-storage domain is independently protected and recoverable. Space eMMC and fabric-attached RTIMS/NAND configurations provide radiation-tolerant storage variants with their published TID/SEE limits and capacity boundaries stated in Tier 3.

Functional radiation coverage of the cumulative OBC-HYPER-POLAR RT product tiers.

Tier performance is stated by the functional domains hardened, the manufacturer-published component data and the fault-containment mechanisms provided by the product. Box-level TID values are used only where supported by the applicable component set, shielding basis and qualification evidence.

 

Product Baseline and Radiation-Relevant Architecture

Compute and memory topology

Domain

HYPER-POLAR baseline

Radiation performance implementation

Compute

MPFS460T PolarFire SoC

Commercial/terrestrial PolarFire SoC; not treated as an RHA component in Tiers 0–3.

MSS main memory

4 GB LPDDR4

Tier 2 uses 4 GB radiation-tolerant DDR4 on the 36-bit MSS SECDED interface.

Fabric memory

8 GB DDR4

Tier 3 uses radiation-tolerant DDR4 with fabric ECC/EDAC, scrubbing and independent fault-domain recovery.

Boot

2× 256 Mbit or 2× 512 Mbit QSPI NOR

Dual-device architecture supports primary/fallback. 512 Mbit rad-hard QSPI NOR is available.

Bulk storage

2× 256 GB eMMC

Bulk storage is a separately protected and recoverable fault domain; space eMMC and fabric-attached RTIMS/NAND configurations are documented in Tier 3.

Nonvolatile auxiliary

SPI MRAM and SPI FRAM

Suitable for configuration, state checkpoints, critical metadata and event logs; can be isolated from bulk-storage risk.

 

External interfaces and fault domains

Interface

Qty

Tier

Radiation performance implementation

CAN

4

Tier 1

MPFS MSS provides two hard CAN controllers; remaining CAN capability is implemented through fabric-side logic/IP. All four external PHYs are upgraded.

RS-422

4

Tier 1

Use QML/RHA line drivers/receivers; reset/retry at protocol layer.

RS-485

4

Tier 1

Use space transceivers supporting EIA-485/422 as appropriate; keep each bus electrically fault-contained.

SpaceWire

1

Tier 1

External LVDS transceiver set upgraded; selected two-driver/two-receiver space device or QML LVDS pair.

1 Gb Ethernet

2

Tier 3

Two radiation-tolerant GbE PHYs; link state, SEFI monitoring and reinitialization included in FDIR.

 

PolarFire architectural attributes relevant to radiation

  • PolarFire uses nonvolatile SONOS configuration technology, avoiding the continuous configuration-scrubbing burden characteristic of SRAM-configured FPGAs. Microchip markets the RT family specifically around zero configuration upsets.
  • The MSS includes ECC-protected cache/LIM resources and a dedicated external DDR controller. External volatile memory remains a radiation-sensitive system element even when the FPGA configuration itself is robust.
  • Fabric logic supports EDAC, memory scrubbing, watchdogs, redundant state machines, interface controllers and fabric-hosted NAND/RTIMS storage control. TMR is applied to protected control logic where required by the RT configuration.
  • Power-domain partitioning allows destructive events or persistent SEFIs in external memories/PHYs to be current-limited and recovered by controlled power cycling.

 

Radiation Performance Criteria and Evidence Basis

Parameter

CAVU OBC radiation criterion

Use in this report

Box-level TID product target

100 krad (Si)

Target for the maximum-RT configuration; mission dose-depth/RDM closure uses the applicable environment and shielding analysis.

Primary component TID criterion

≥75 krad (Si), preferably LDR/RHA evidence

Below-criterion parts are stated as controlled performance boundaries with the applicable containment mechanism.

Destructive SEE / SEL criterion

Latch-up immune or LET ≥75 MeV·cm²/mg

Below-criterion high-density memories/storage are power-contained, recoverable and explicitly identified in Annex B.

Configuration upsets

No mission-critical loss of configuration

RT PolarFire nonvolatile configuration is a major architectural advantage.

Recoverable SEE

Detect, correct, retry or power-cycle

ECC/EDAC, scrubbing, watchdogs, protected islands, redundant boot and protocol retry.

Evidence

Primary manufacturer evidence

Official data sheets, radiation reports, QML/RHA product guides and vendor product pages.

Evidence grades used in the component tables: A = QML/RHA or dedicated manufacturer radiation report; B = official manufacturer radiation characterization / space-grade product page; C = space/Hi-Rel device with performance below the CAVU floor or with controlled data not fully public; D = COTS/no radiation claim. “Meets” means the published evidence meets the stated floor for the parameter in question; it does not mean the assembled OBC has undergone equipment-level irradiation.

Procurement-grade discipline. Device family names and marketing grades are not used as substitutes for orderable-level radiation evidence. TI Space EP/SEP establishes a generic lower radiation envelope than the OBC 75 krad / 75 MeV component criteria; specific SEP devices are credited with higher performance only when the exact orderable carries corresponding RHA/SEE data. QML/-SP, SEP and other space grades are therefore controlled by exact orderable, package and manufacturer radiation report.

Published TID performance of the principal selected radiation-tolerant components.

Published destructive-SEE/SEL performance of the principal selected radiation-tolerant components.

4mm Aluminum Shielding and Mission-Dose Boundary

The OBC-HYPER-POLAR enclosure uses a confirmed 4 mm aluminium wall. With an aluminium density of approximately 2.70 g/cm³, the nominal wall represents approximately 1.08 g/cm² areal density before local variations caused by machined pockets, fasteners, connector openings or heat-sink features are considered.

Figure 4 — Shielding geometry used as the mechanical input to mission-specific dose-depth analysis.

Figure 4a — Representative TID dose-depth attenuation for the 4 mm aluminium enclosure.

Figure 4b — Representative TID capability margin versus aluminium wall thickness.

The 4 mm aluminium enclosure provides approximately 1.08 g/cm² areal density before local mechanical variations. Figures 4a & 4b reproduce the CAVU product-family representative electron/bremsstrahlung dose-depth basis used in the TCU-RT radiation report: the 4 mm point corresponds to approximately 94 krad in that representative environment and about 1.1× margin against a 100 krad component capability. Absolute mission dose remains dependent on orbit, duration and particle spectrum and is closed by the applicable mission radiation analysis.

 

Tier Architecture Overview

Tier

Cumulative config. scope

Radiation performance function

Performance boundary

Base

No RT substitutions

Reference HYPER-POLAR functionality with 4 mm aluminium shielding and retained fault-management features.

Commercial compute/memory/EEE performance is lot- and mission-dependent.

Tier 0

Power input/protection, 28→5 V conversion, protected islands, monitoring

Contains destructive power events and provides independently recoverable external power domains.

MPFS460T and memory domains retain Baseline component status.

Tier 1

Tier 0 + CAN, RS-422/485, SpaceWire/LVDS, primary clocks

Extends high-radiation component coverage to command/telemetry, SpaceWire and timing functions.

Compute and main-memory component status remains unchanged from the lower tier.

Tier 2

Tier 1 + QSPI boot and MSS main memory

Provides redundant >300 krad QSPI boot and 4 GB RT DDR4 with native MSS SECDED.

High-density DDR4 SEE values are controlled below the 75 MeV criterion.

Tier 3

Tier 2 + fabric DDR, ADC, dual GbE PHY, bulk-storage protection

Extends RT coverage to fabric memory, precision analogue, Ethernet and recoverable mission-data storage.

DDR and high-capacity storage retain the published boundaries stated in Annex B.

Tier 4

Tier 3 + RTPFS460ZT RT PolarFire SoC

Maximum-RT compute configuration with nonvolatile PolarFire configuration immunity.

Tier 2/3 high-density memory and storage boundaries remain applicable.

Cross-Tier Radiation Performance Summary

Domain

Baseline

T0

T1

T2

T3

T4

Compute core

COTS MPFS460T

same

same

same

same

RTPFS460ZT RT path

28 V / power

COTS

RT ≥100/78–85 class

same

same

same

same

Serial /

SpaceWire PHY

COTS

COTS

RT 100–300 krad class

same

same

same

Boot QSPI

COTS dual NOR

same

same

>300 krad rad-hard QSPI

same

same

MSS main memory

4 GB LPDDR4 COTS

same

same

4 GB RT DDR4; 36-bit SECDED; controlled SEE boundary

same

same

Fabric DDR

8 GB DDR4 COTS

same

same

same

8 GB RT DDR4 + ECC/EDAC; controlled SEE boundary

same

Analogue/temp

COTS

same

same

critical temperature acquisition via RT ADC

RT ADC 75/86

same

1 GbE PHY

COTS

same

same

same

RT PHY up to 300/121

same

Bulk storage

2×256GB COTS eMMC

same

same

same

Protected eMMC / space eMMC / RTIMS storage variants

same

Controlled Performance Boundaries

  1. Commercial MPFS460T remains the compute device in Baseline through Tier 3. These tiers improve fault tolerance but are not equivalent to a fully RHA compute platform.
  2. High-density space DDR4 provides 100 krad-class TID capability but the selected 4/8 GB device classes publish SEL thresholds around 61–63 MeV·cm²/mg. HYPER-POLAR RT contains this through SECDED/ECC, protected power islands and autonomous memory recovery.
  3. No current space mass-storage component reproduces the baseline dual 256 GB eMMC capacity while simultaneously meeting the full 75 krad / 75 MeV component criteria. HYPER-POLAR RT therefore separates critical boot/state from high-capacity mission-data storage and maintains bulk storage as a recoverable fault domain.
  4. RTPFS460ZT procurement grade and manufacturer radiation evidence is controlled by the exact Tier 4 orderable and the Microchip screening flow referenced in the product EEE file.
  5. Oscillators, level translators, supervisors, small-signal analogue devices and discrete semiconductors are controlled by exact orderable in the product EEE parts list. This report identifies the dominant radiation-performance devices and product-level containment mechanisms.

 

Tier Capability Matrix

Tier

Principal hardened domains

Client-visible radiation performance

Baseline

4 mm Al enclosure; retained ECC/watchdog/redundancy features

Reference HYPER-POLAR configuration; no blanket component TID/SEL value.

Tier 0

28 V power, protected islands, POL rails, monitoring

Power chain uses 100 krad-class devices with destructive-SEE thresholds at/above the 75 MeV criterion.

Tier 1

Tier 0 + CAN, RS-422/485, SpaceWire, 1157R timing

Extends RT component coverage to command/telemetry, SpaceWire and primary clocks.

Tier 2

Tier 1 + >300 krad QSPI boot + 4 GB MSS RT DDR4

Radiation-hardened boot and native 36-bit SECDED main-memory configuration.

Tier 3

Tier 2 + 8 GB fabric RT DDR4, precision ADC, dual 1 GbE, protected storage

Completes external-memory/analogue/Ethernet RT coverage and maintains bulk storage as an independently recoverable domain.

Tier 4

Tier 3 + RTPFS460ZT RT PolarFire SoC

Maximum-RT compute configuration with nonvolatile configuration immunity and the Tier 3 peripheral protection set.

 

Summary

OBC-HYPER-POLAR RT provides a cumulative, client-selectable radiation-performance product family from the baseline HYPER-POLAR architecture through the maximum-RT Tier 4 configuration. Each tier applies radiation-qualified or radiation-characterized devices to a defined set of functional domains while retaining common OBC interfaces, software architecture and autonomous fault-management behavior.

Tier 0 provides radiation-tolerant power containment. Tier 1 adds command/telemetry, SpaceWire and timing components. Tier 2 provides radiation-hardened boot NVM and the 4 GB MSS RT DDR4/SECDED configuration. Tier 3 adds 8 GB fabric RT DDR4 with ECC/EDAC, precision analogue acquisition, dual rad-hard Gigabit Ethernet PHYs and protected bulk-storage configurations. Tier 4 adds the RTPFS460ZT RT PolarFire SoC and provides the maximum-RT compute configuration.

Across the RT product family, boot and recovery state are separated from high-capacity storage; volatile memories and external PHYs are independently supervised and power-contained; ECC/EDAC, watchdogs, redundant interfaces and golden-boot recovery provide layered mitigation of recoverable SEE mechanisms. Manufacturer evidence and controlled performance boundaries are summarized in full report.

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